My Auron costume that I debuted at SC06. My wife spent countless hours sewing the pants, robe, breastplate and dangly accsessories, while I worked on the sword with a hunk of wood. I spent over a week sawing, sanding, painting, resanding, painting, resanding, and repainting the hook blade, only to have my support rod break through as I was attaching the completed hilt. Bloody thing broke right one side of the blade, not even remotely repairable. This was four days before the convention. In that time, with some insulation foam, styrene, and working up until the time Thursday that we were leaving, with her help I was able to make his more standard katana blade.